This thesis centers around the development and application of novel high throughput lithography tools. These advances help: 1) establish the field of nanocombinatorics, where massive libraries (termed megalibraries) of materials can be prepared in a positionally encoded manner and then screened for functional activity, and 2) advance stereolithographic 3D printing...
In recent years Additive Manufacturing (also known as 3D printing) processes have risen in use within research and industry to create complex, custom parts, which would be otherwise too expensive or even impossible to fabricate via conventional manufacturing methods. While originated as a tool for rapid prototyping, the improvements in...
High performance polymers and their composites have wide ranging application in advanced and emerging material systems. The macroscale performance of these advanced materials is often defined by interfaces that induce nanoscale changes in the microstructure or molecular conformations (termed the ‘interphase’) of the polymer. Atomic force microscopy (AFM) is an...
Additive manufacturing (AM) offers exciting advantages for the fabrication of metallic parts compared to traditional techniques, such as the ability to create complex geometries with less material waste. This is done by building arbitrary geometries in a layer-by-layer fashion, thereby giving the designer great control over the design of the...
Directed energy deposition (DED) has pushed the frontiers of manufacturability by enabling the creation of multi-material, functionally graded components, the repair or modification of existing components, and the addition of wear resistant coatings. This additive manufacturing method creates a 3D object by depositing powder directly into a small molten pool...
Manufacturing processes are known for their intricacies in changing material shapes and properties. New generations of manufacturing technologies, known as flexible manufacturing, are moving toward design freedom, which allows producing parts with optimized geometries and high customizations at an affordable cost even for low-volume productions. Two prominent flexible manufacturing processes...
Additive manufacturing (AM), also known as three-dimensional (3D) printing, has received considerable interests in recent years. It enables fabrication of complex, customizable parts that would otherwise be too expensive or impossible for traditional manufacturing methods. 3D printing encompasses a wide variety of processes, including photopolymerization, material extrusion, selective laser sintering,...
Laser powder-blown directed energy deposition (DED) is an additive manufacturing process that utilizes a co-axial nozzle and laser to melt metal powders onto a substrate in a line-by-line fashion. This coupling gives rise to interactions between the laser, powder, and melt pool. To address fundamental process understanding, physical models were...
In recent decades, metal additive manufacturing has seen rapid advancements, offering promising applications across various industries. However, addressing existing challenges in metal AM, such as process stability, defect avoidance, and quality control, is essential for fully exploiting its potential in fabricating parts with a desired geometry, as well as tailored...